our process

Quality Check Points in Process

The mentioned steps are explaining basic dehydration process, To get detailed process flow chart of milling, powder, grinding & frying

Step:1

RM Arrival from Farm ?

Fresh RM comes straight away from Farms

  • QC Checks Perform
  • Visual Inspection
  • TSS Measurement
  • Foreign Contamination Checking

Step:2

Washing and Sanitation

Washing of RM through latest ozone

QC Check

  • cleaning method
  • PPM Check

Step:3

Slicing and Feeding on belt

QC Check

  • Slice thickness checking through Vernier calliper

Step:4

5 Stage Drying through Multistage

Hot air drying

  • Moisture Measurement

Step:5

Second stage hot drying

QC Check

  • Moisture Measurement

Step:6

Dehydrated onion slices are moved through food-grade conveyors a controlled conditioned room & get cooling in a cold dryer.

QC Check

  • Maintain Temperature & Humidity of environment

Step:7

Crispy onion slices passes through huller machine. Here kapcha, kibbled are separated & further skins are removed through efficient air aspirator

QC Check

  • Vegetable impurities ratio checking

Step:8

Kibbled sorting based on high-definition image sensing technology to remove onion roots & other impurities.

QC Check

  • Foreign matter check

Step:9

Sorted Onion Kibbled pass Through Manual sorting belt to remove remaining foreign bodies

QC Check

  • Check Foreign bodies contamination

Step:10

Pass Through High Effective Rare earth magnets and metal detector to remove metallic impurities.

QC Check

  • Varification through metal pieces (CCP)

Step:11

Finished final product i.e. dehydrated onion kibble is packed in moisture free food grade 2 layer polybags of high standard quality

QC Check

  • Packing material inspection

Step:12

The polybags are packed in paper bags or in corrugated boxes as per the requirement of customers

QC Check

  • Packaging Material inspection, Sealing Check

Food Safety

  • We have a state of the art In-house testing laboratory with GMP model equipment’s to analyse Physical, Chemical & Microbiological testing Parameters.
  • Adequate offline and online metal detection ensuring the absence of Fe, Non-Fe & SS particles in all the batches before dispatch.
  • We own Technically Qualified staff in our Quality & Production Department.
  • For better food safety and quality purpose we have in-house sterilization process as per the requirements.
  • We pass our products through RGB Color Sorter to remove vegetative impurities like roots, off-color particles, black or burnt particles, and foreign matters like threads, plastic pieces, and small stones.
  • As per COVID-19 guidelines, sanitation program for all the workers & staff by sanitation tunnel and temperature monitoring using an infrared device.
  • Continues improvement through in-house & customer’s feedback.
  • Compliance of all legal requirements.
  • We pay close attention to the transition from allergens.
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